HOW WASHDOWN STATIONS WORK
Industrial facilities need hot water for effective sanitation — but uncontrolled hot water or steam is a serious burn hazard. SuperKlean washdown stations solve this by safely blending your heat source with cold water to deliver tempered water at a controlled, safe temperature.
THE PROBLEM WITH UNCONTROLLED HOT WATER
Without a proper mixing station, facilities face two dangerous extremes.
TOO HOT — BURN HAZARD
- • Steam at 212°F+ causes immediate severe burns
- • Uncontrolled hot water scalds operators
- • OSHA violations and workers' comp liability
- • Steam hammer can damage pipes and equipment
TOO COLD — SANITATION FAILURE
- • Cold water doesn't kill bacteria effectively
- • Grease and fats don't dissolve below 120°F
- • USDA/FDA sanitation standards not met
- • Failed inspections and production shutdowns
THE SOLUTION: A SUPERKLEAN WASHDOWN STATION DELIVERS WATER AT THE IDEAL 120°F–160°F RANGE — SAFE FOR OPERATORS, EFFECTIVE FOR SANITATION.
HOW A SUPERKLEAN STATION WORKS
The mixing process is simple, reliable, and engineered for industrial environments.
Your facility's hot water supply or steam line connects to the hot inlet. Pressure is regulated to safe operating range.
Cold water supply connects to the cold inlet. The operator adjusts the cold valve to control the blend ratio.
Hot and cold streams blend inside the mixing chamber. The built-in thermometer lets operators verify the output temperature.
The DuraMix 8000T and Model 3600M-B-T feature thermostatic shutoff valves that automatically stop water flow if the output temperature exceeds 185°F. This protects operators even if the cold water supply is interrupted — a critical safety feature for OSHA compliance and high-risk environments.
HOT WATER MIXING VS. STEAM MIXING
SuperKlean makes both types. Here's how to know which one your facility needs.
3600 Series
- You have a hot water supply line (boiler, water heater)
- Typical output: 120°F – 160°F
- Simpler installation — no steam trap required
- Lower operating pressure
- Ideal for most food processing and dairy facilities
- Available in brass or stainless steel
DuraMix 8000 Series
- You have a steam line in your facility
- Higher output temperatures possible
- Requires steam trap and proper steam piping
- Zero steam leak design — patented DuraMix technology
- Rated #1 by independent steam experts
- Available in bronze or stainless steel
READY TO FIND THE RIGHT STATION FOR YOUR FACILITY?
Use our product selector or speak with an expert at Northeast Controls.